AI INTELLIGENCE
Constraint-aware recommendations
Each recommendation explains what changed, what constraint it addresses, what risk it reduces, and what value it creates. The planner approves, rejects, or overrides — Plant Pilot does not autonomously publish.
No active recommendations
Load pending orders to generate ranked moves.
CHANGEOVER MODEL
Customer-configurable rules
PUR-TOGGLE
PUR Foam toggle
Toggling onto/off PUR Foam triggers a full clean cycle. Avoid alternating with non-PUR jobs.
90m
Penalty
COMPOUND-CHANGE
Compound change
Compound change inside the same family. Requires hopper purge and 1 startup check.
30m
Penalty
THICKNESS-DELTA
Thickness delta
Penalty per mil of thickness delta. Compounds over wide ranges.
3m
Penalty
WIDTH-CHANGE
Width change
Web width change requires reroll setup and tension reset.
5m
Penalty
Penalties combine into sequence-dependent setup cost. Tune per plant in Settings → Changeover.
INJ-1
Injection Line 1
VisionPLC
StateRunning
SetupA12 · Polypropylene
Crew2/2 certified
Material98%
Queue6 jobs
RiskLow
CNC-A
CNC Mill A
VisionPLC
StateRunning
SetupC03 · Polycarbonate
Crew1/2 certified
Material92%
Queue4 jobs
RiskMedium
ASM-1
Assembly Station
VisionPLC
StateRunning
SetupA12 / C03 mix
Crew3/4 certified
Material100%
Queue5 jobs
RiskLow
COAT-1
Coating
VisionPLC
StateChangeover
SetupP19 PUR · clean
Crew2/2 certified
Material84%
Queue5 jobs
RiskHigh
QC-1
Quality
VisionPLC
StateRunning
SetupVision · CMM
Crew2/2 certified
Material—
Queue4 jobs
RiskHold · 1 open